Value Management

We use our simulation software for plastic injection molding to test filling, cooling, shrinkage and warpage. We compare different materials, optimize part designs and eliminate weak points such as filling problems, air inclusions, weld lines or shrinkage and warpage problems.

In addition to simulations, there are a whole range of other options for improving components. We go through the requirements for a product together with the customer, talk about tolerances and load capacities. We often find untapped potential for greater efficiency together.

Classic approaches include reducing sheet thickness by incorporating beads into stamped part geometries and using fiber-filled materials instead of (ALU) die casting.

We always keep an eye on the entire manufacturing and distribution process. Optimizations can include, for example, switching to smaller or larger machines, changing or automating assembly steps, reducing the number of components through standardization, relocating production for shorter logistics and much more.

In the extrusion of profiles for vehicle seats, for example, we use laser technology for seam markings and complex geometries to simplify processing. We replace expensive materials with cheaper ones, take recyclability into account and combine several components into one. We also work practically on the sample seat to test handles and sewing processes.